Simpl-Cut’s unique features result in up to 6% increase in annual production, reported by our customers who regularly use the machine.
Watch Simpl-Cut® running!
SIMPL-CUT | STRENGHTS
• Greatest possible efficiency
• Total Ergonomics
• Significantly less maintenance
GREATEST POSSIBLE EFFICIENCY
Differences between Roll-fed and Simpl-Cut®
| ROLL-FED | SIMPL-CUT | |
|---|---|---|
GLUE APPLIED BEFORE CUTTING ALWAYS CLEAN DRUM |
Glue on the drum causes production slowdowns and machine stoppages. |
Allows higher speeds. No machine blockages or jams. No downtime for drum cleaning. |
UP TO 6 DIVISIONS ON THE DRUM MAXIMUM FLEXIBILITY AT THE RIGHT SPEED |
Fixed number of divisions on the drum (3 or 4). Less management flexibility. |
Each container is labeled at its ideal speed. Use of 3, 4, 5, or 6 divisions on the same drum. Maximum management flexibility. |
STRESS-FREE LABEL UNWINDING OPTIMAL MANAGEMENT |
Greater stress on the film due to the use of a pneumatic mechanical arm. |
Optimal label management even with thinner films. |
INNOVATIVE BLADE HOLDER CARTRIDGE CLEANING DURING PRODUCTION |
Complex blade holder cartridge replacement process: requires highly skilled maintenance personnel and leads to significant production downtime. |
Tool-less blade holder cartridge, easily inserted and ready for production: during production, operators can restore and clean the removed seams at their own pace without reducing productivity. |
TOTAL ERGONOMICS
| ROLL-FED | SIMPL-CUT | |
|---|---|---|
STANDARD ERGONOMIC LAYOUT MAXIMUM EFFICIENCY |
Non-ergonomic standard layout. Less accessibility. Lower operator safety. |
Extremely easy machine access. Increased operator safety. Standard ergonomics: economic savings. |
FULLY INNOVATIVE LABELING UNIT PROTECTION INSPIRED BY THE CONCEPT OF TOTAL ERGONOMICS |
Traditional labeling unit protection, not fully ergonomic, which does not allow this level of space opening. |
A single protection that, in addition to lifting/lowering, rotates laterally, thus freeing the operator's working area. |
INNOVATIVE EXHAUST HOOD INSPIRED BY THE CONCEPT OF TOTAL ERGONOMICS |
Traditional fume exhaust hood, not fully ergonomic, which does not allow this wide space opening. |
The fume exhaust hood moves together with the protection, acting as a single unit without posts or covers, extremely easy to handle. |
FULLY INNOVATIVE JOG INTEGRATED INTO THE PANEL |
Traditional jog, not fully ergonomic, which does not allow this extreme maneuverability. Equipped with a spiral cable that tends to get dirty and damaged easily. |
The jog is integrated into the panel on the unit, without a spiral cable: this way, the jog moves with the panel and no longer gets in the way. |
SIGNIFICANTLY LESS MAINTENANCE
| ROLL-FED | SIMPL-CUT | |
|---|---|---|
A SINGLE DRUM ZERO MAINTENANCE |
Complex label transfer setup, costly cutting drum maintenance. |
Elimination of label transfer. Quick format changes. No cutting system maintenance. |
INNOVATIVE CUTTING SYSTEM IMMEDIATE BLADE CHANGE IN 10" |
Complex blade replacement requiring specialized technical intervention. |
Easy blade replacement: simple operation that any operator can perform. |
INNOVATIVE GLUE ROLLER "ZERO SURPRISES" SYSTEM |
Traditional glue roller that does not allow such ease of use: damaged components cause unplanned stops, which are costly in terms of production loss. |
A single ready-to-use cartridge allows maintenance to be completed as quickly as possible, without surprises. |
VISIBLE FILTERS VISIBLE EFFICIENCY |
Traditional filters, often difficult to access, causing efficiency loss as their wear condition is not visible. |
All filters are mounted in transparent casings and are fully visible, without the need for disassembly. |
INNOVATIVE PNEUMATIC AND ELECTRICAL SYSTEM SEPARATED FROM EACH OTHER |
Typically, pneumatic and electrical systems are not separated: this makes troubleshooting, maintenance, and periodic inspections much more difficult and costly. |
Electrical and pneumatic systems remain separate, with key components positioned near the user. This facilitates troubleshooting, maintenance, and periodic inspections. |
SIMPL-CUT® CHANGES THE RULES OF THE GAME
Innovative simple, multi-function drum.
Unparalleled flexibility with up to 6 divisions per drum.
Ability to run different containers without sacrificing production speeds or quality.
SIMPL-CUT®, A TWO-IN-ONE REVOLUTIONARY CONCEPT
Two technologies, one machine.
Simpl-cut® offers the flexibility to utilize two different technologies on a single station: roll-fed with hot glue and pre-glued linerless labels
Unmatched flexibility to adapt to production needs
Change from one technology to another in less than 10 seconds using the same drum
Capable of heat shrink, wrap-around labeling, increasingly requested by the beverage and mineral waters markets